Project Description

Client: Ruchira Farm.

Structure design: Dome tensile structure.

Area: 2050 sqft.

Steel: MS epoxy coated.

Fabric: Sioen 650GSM (Belgium) PVDF-Coated FR fabric.

Project completion time: 30 days

Challenges:

Design and Construction Challenges for Ruchira Farm Dome Tensile Structure Project:

  1. Customized Engineering: Designing a dome tensile structure requires precise engineering to ensure it can withstand various environmental factors like wind, snow, and seismic loads, especially given the specific dimensions and area of 2050 sqft.
  2. Fabric Tensioning: Achieving the right tension in the Sioen 650GSM PVDF-Coated FR fabric is critical for both structural integrity and aesthetic appeal. Ensuring uniform tension across the entire surface area can be a complex task.
  3. Steel Fabrication and Coating: Fabricating and coating the MS steel with epoxy involves multiple steps, including cutting, welding, and applying the coating. Ensuring consistent quality across all components within the given timeframe is challenging.
  4. Material Sourcing and Lead Times: Sourcing specialized materials like the Sioen fabric from Belgium may involve longer lead times, potential supply chain disruptions, and coordination with international suppliers.

5. Weather Dependencies: The construction of tensile structures is highly weather-dependent. Unfavorable weather conditions, such as rain or extreme temperatures, can significantly impact progress and quality of work.

6. Foundation Design: Designing and constructing an appropriate foundation that can support the dome structure requires careful consideration of soil conditions, load distribution, and anchoring methods.

7. Precision in Installation: Achieving the correct alignment and positioning of various structural components, including steel framework and fabric panels, is crucial for the overall stability and aesthetics of the dome.

8. Quality Control and Testing: Ensuring that all components, including steel, fabric, and coatings, meet the specified quality standards is essential for the long-term durability and safety of the structure.

9. Project Timeline Management: Meeting the 30-day completion deadline requires meticulous project planning, scheduling, and coordination among various stakeholders, including engineers, fabricators, and construction teams.

10. Safety Measures: Implementing safety protocols and measures for working at heights, handling heavy materials, and ensuring worker safety throughout the construction process is paramount.

11. Site Accessibility and Logistics: Ensuring that the construction site is accessible for heavy equipment and materials delivery while minimizing disruption to the surrounding environment or neighboring properties.

12. Client Communication and Expectations: Maintaining clear and consistent communication with the client regarding progress updates, and any unforeseen challenges, and managing their expectations throughout the project.

Addressing these challenges will require a multidisciplinary approach, involving experienced engineers, fabricators, and construction professionals, as well as effective project management and coordination.